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The math might be easier, but the physics is much harder. How do you 3D-print a metal object? It's an easier bet to say that computing power will continue to increase than it is to say some magical high temperature sintering process will be made for home use.


Lost wax casting from a 3D-printed mold would seem like a more straightforward process than CNC machine a brick of solid metal, honestly. People have done this; I've seen blog posts.


http://www.shapeways.com/materials/steel

...of course if you don't want to deal with high temperatures, there is always electrochemical deposition.


Sintered metals are never going to have the same properties that cast, forged, and/or welded metals have. Such parts may be very strong compared to, say, plastics, but there will always be a huge class of parts (especially for machinery) which just cannot reasonably be made that way.

But that's fine, additive manufacturing doesn't have to be the end-all be-all of manufacturing. People should concentrate more on leveraging the strengths of 3D printing as much as possible rather than trying to make it be some jake of all trades manufacturing tool that it can never be.


> additive manufacturing doesn't have to be the end-all be-all of manufacturing

I agree with you, but thought I should point out that it may do more than you expect. Here's a guy making rocket engines http://rocketmoonlighting.blogspot.com/2012/04/3d-printed-ro... and one post older than this he's firing them.


Impressive! It would be very interesting to see how the weight of his motors compares to equally powerful motors made using traditional techniques.


There's quite a few processes that allow the production of metal parts. The big advantage comes when you produce titanium parts using Selective Laser Sintering. Titanium is very hard to machine using traditional processes, and the waste produced means it's very expensive. SLS deals with both of those issues. The principal downsides right now are inconsistencies in material properties and surface finish. It will be interesting to see if we can solve those problems.


Personally, I'm super excited about the possibility of ultrasonic consolidation hybrid printers: http://reprap.org/wiki/Ultrasonic_consolidation_Hybrid_print... As a hybrid approach, it wouldn't be quite as flexible as full 3D printing, but still, it's pretty cool!


Fusing with lasers?


Yes, it's called solid laser sintering.




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